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BS ISO 19642-2:2023 – TC

$280.87

Tracked Changes. Road vehicles. Automotive cables – Test methods

Published By Publication Date Number of Pages
BSI 2023 212
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PDF Catalog

PDF Pages PDF Title
116 undefined
121 Foreword
122 Introduction
123 1 Scope
2 Normative references
125 3 Terms and definitions
4 Specifications
4.1 General test conditions
4.1.1 General information on dimensional tests
126 4.2 Safety concerns
4.3 Ovens
5 Test methods for single core cables
5.1 General
5.2 Dimensional tests
5.2.1 Cable outside diameter
127 5.2.2 Insulation thickness
5.2.3 Conductor diameter
5.2.4 Cross-sectional area (CSA)
128 5.2.5 In-process cable outside diameter
129 5.3 Electrical tests
5.3.1 Conductor resistance
130 5.3.2 Determination of temperature coefficients
132 5.3.3 Withstand voltage
133 5.3.4 Withstand voltage after environmental testing
5.3.5 Insulation faults
134 5.3.6 Insulation volume resistivity
5.4 Mechanical tests
5.4.1 Strip force
135 5.4.2 Abrasion
138 5.4.3 Breaking force of the finished cable
139 5.4.4 Cyclic bending
140 5.4.5 Flexibility
142 5.5 Environmental tests
5.5.1 Test specimen preparation and winding tests
144 5.5.2 Long term heat ageing, 3 000 h at temperature class rating
5.5.3 Short term heat ageing, 240 h at temperature class rating +25 °C
145 5.5.4 Thermal overload, 6 h at temperature class rating +50 °C
5.5.5 Pressure test at high temperature
147 5.5.6 Shrinkage by heat
5.5.7 Low temperature winding
5.5.8 Cold impact
149 5.5.9 Temperature and humidity cycling
151 5.5.10 Resistance to hot water
152 5.5.11 Resistance to liquid chemicals
154 5.5.12 Durability of cable marking
5.5.13 Stress cracking resistance
155 5.5.14 Resistance to ozone
156 5.5.15 Resistance to flame propagation
157 6 Test methods for sheathed and/or multi-conductor cables
6.1 General
158 6.2 Dimensional tests
6.2.1 Cable outside diameter
6.2.2 Ovality of sheath
6.2.3 Thickness of sheath
6.2.4 In-process cable outside diameter
159 6.2.5 Lay length
160 6.3 Electrical tests
6.3.1 Electrical continuity
6.3.2 Withstand voltage at final inspection
6.3.3 Screening effectiveness
163 6.3.4 Sheath fault on screened cables
164 6.3.5 General information on electrical test setups of unscreened balanced cables
168 6.3.6 General information on low frequency electrical tests
6.3.7 Resistance unbalance
169 6.3.8 Capacitance
170 6.3.9 Inductance
6.3.10 General information on high radio frequency (RF) electrical tests
173 6.3.11 Velocity of propagation
177 6.3.12 Characteristic impedance in frequency domain (CIF)
178 6.3.13 Characteristic impedance in time domain (CIT)
180 6.3.14 Insertion loss, (IL)
6.3.15 Return loss, (RL)
6.3.16 Unbalance attenuations
181 6.3.17 Near-end crosstalk, NEXT
6.3.18 Far-end crosstalk, FEXT
6.3.19 PS alien near-end crosstalk, PS-ANEXT – exogenous crosstalk
6.3.20 PS attenuation to alien far-end crosstalk ratio, PS-AACR-F – exogenous crosstalk
182 6.4 Mechanical tests
6.4.1 Strip force of sheath
6.4.2 Cyclic bending
6.4.3 Flexibility
183 6.4.4 Cyclic bending test for RF cables
185 6.4.5 Dynamic bending tests for RF cables
189 6.4.6 Test for assessment of minimum bending radius
190 6.4.7 Strip force of screen
192 6.4.8 Abrasion test of sheath
6.5 Environmental tests
6.5.1 Test specimen preparation and winding tests
194 6.5.2 Long-term heat ageing, 3 000 h at temperature class rating
195 6.5.3 Short term heat ageing, 240 h at temperature class rating +25 °C
6.5.4 Thermal overload, 6 h at temperature class rating +50 °C
6.5.5 Pressure test at high temperature
6.5.6 Shrinkage by heat of sheath
196 6.5.7 Low temperature winding
6.5.8 Cold impact
6.5.9 Temperature and humidity cycling
197 6.5.10 Resistance to liquid chemicals
6.5.11 Durability of sheath marking
198 6.5.12 Resistance to ozone
6.5.13 Artificial weathering
6.5.14 Resistance to flame propagation
200 Annex A (informative) Examples of materials and sources suppliers
202 Annex B (informative) Flexibility test apparatus
206 Annex C (normative) Flame test apparatus
208 Annex D (informative) Concentricity, A-Factor, Fx,A
210 Bibliography
BS ISO 19642-2:2023 - TC
$280.87