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BS EN 488:2019

$142.49

District heating pipes. Bonded single pipe systems for directly buried hot water networks. Factory made steel valve assembly for steel service pipes, polyurethane thermal insulation and a casing of polyethylene

Published By Publication Date Number of Pages
BSI 2019 30
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This document specifies requirements and test methods for factory made thermally insulated bonded valve assemblies for hot water networks in accordance with EN 13941?1, comprising a steel valve, rigid polyurethane foam thermal insulation and a casing of polyethylene.

The valve assembly could also include the following additional elements: measuring wires, spacers and diffusion barriers.

PDF Catalog

PDF Pages PDF Title
2 undefined
7 1 Scope
2 Normative references
8 3 Terms and definitions
4 Requirements
4.1 Pressure ratings for valves
4.1.1 General
4.1.2 Valves without indicated flow direction
4.2 Service temperatures for valves
4.3 Steel parts
4.3.1 General
4.3.2 Valve
4.3.3 Valve extension pipe
9 4.3.4 Welding ends
4.3.5 Welding of steel parts
4.4 Casing
4.4.1 General
4.4.2 Requirements for polyethylene welding
4.4.3 Diameter and wall thickness of the casing
4.5 Polyurethane (PUR) foam thermal insulation
4.5.1 General
4.5.2 Minimum thickness of thermal insulation
4.6 Valve assembly
4.6.1 Ends of valve assembly
4.6.1.1 General
4.6.1.2 Centre line deviation
4.6.1.3 Angular deviation
10 4.6.2 End of stem construction
4.6.3 Main dimensions of the valve assembly
11 4.6.4 Installation of measuring elements
4.7 Requirements for effective operation and maintenance
12 4.8 Resistance to axial forces and bending moments
5 Testing, test methods and test requirements
5.1 General
5.2 Test specimens
5.2.1 General
5.2.2 Test specimens for type testing steel parts of valve
5.2.3 Test specimens from casings and thermal insulation
5.3 Steel parts
5.3.1 General
5.3.2 Type test of the steel parts
5.3.2.1 General
13 5.3.2.2 Leak-tightness of shell and stem casing of the unloaded valve
5.3.2.3 Leak-tightness of the seat of the unloaded valve
14 5.3.2.4 Torque load measurement of unloaded valve
5.3.2.5 Axial compressive force test
5.3.2.6 Axial tensile force test
15 5.3.2.7 Bending test
16 5.3.3 Production testing of valves
5.3.3.1 General
5.3.3.2 The leak-tightness test of the shell and stem casing
5.3.3.3 The leak-tightness test of the seat
5.3.3.4 Testing of steel welds
5.3.3.5 Torque load measurement of unloaded valve
17 5.4 Casing
5.4.1 General
5.4.2 Leak-tightness of the welded casing
5.5 Polyurethane (PUR) foam thermal insulation
5.6 Valve assembly
5.7 Surveillance system
6 Marking
6.1 General
6.2 Steel valve
18 6.3 Casing
6.4 Valve assembly
7 Installation and maintenance
19 Annex A (informative)Guidelines for inspection and testing
A.1 General
A.2 Manufacturer’s type test
A.3 Manufacturer’s quality control
A.4 External inspection
A.5 Extent of inspection
A.6 Manufacturer’s responsibility
21 Annex B (normative)Resistance to axial force and bending moment
B.1 Axial strength test
B.2 Bending test
23 Annex C (normative)Resistance to bending forces
C.1 General
24 C.2 Standard test assembly (four point bending test)
C.2.1 Bending moment due to test load F
C.2.2 Bending Moment due to uniform load q (pipe weight and if applicable the medium weight)
25 C.2.3 Bending moment due to valve weight Fv
26 C.2.4 Total Bending Moment Mtotal due to F, P and FV
C.2.5 Calculation of test force F
27 Annex D (informative)Waste treatment and recycling
BS EN 488:2019
$142.49