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BS 5892-3:2023

$167.15

Railway rolling stock materials. Specification for monobloc wheels for traction and trailing stock

Published By Publication Date Number of Pages
BSI 2023 40
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PDF Catalog

PDF Pages PDF Title
5 Foreword
7 1 Scope
2 Normative references
3 Terms and definitions
8 4 Information to be supplied by the purchaser
5 Classification and heat treatment
5.1 Grades of steel
9 Table 1 ā€” Chemical composition
Table 2 ā€” Permitted variations of product analysis from the specified range for significant elements
10 5.2 Heat treatment condition
5.3 Degree of finish
6 Manufacture
6.1 Steelmaking
6.2 Manufacture of the wheels
11 Table 3 ā€” Heat treatment condition and mechanical properties
6.3 Hydrogen cracking (flakes)
6.4 Non-conforming material
12 6.5 Identification of the wheels during manufacture
6.6 Heat treatment
6.7 Dimensions
13 Table 4 ā€” Machining allowances and dimensional tolerances for solid wheels (non-disc brake)
17 Figure 1 ā€” Key to symbols used in Table 4 (non-disc braked wheels)
18 Table 5 ā€” Machining allowances and dimensional tolerances for solid wheels (disc braked)
22 Figure 2 ā€” Key to symbols used in Table 5 (disc braked wheels)
23 Table 6 ā€” Ready for assembly tolerances
6.8 Elimination of imbalance
Table 7 ā€” Maximum residual imbalance
6.9 Removal of any surface defects
24 7 Manufacturerā€™s brand marks
25 Figure 3 ā€” Oil injection hole
26 Figure 4 ā€” Position of wear groove
27 Figure 5 ā€” Correction of imbalance and position of residual stress test
28 Figure 6 ā€” Position of brand marks on wheels
8 Inspection
29 9 Type and number of tests
9.1 Type of tests
9.2 Test unit and subdivision into batches
9.3 Sampling and preparation of samples and test pieces
30 9.4 Surface condition
9.5 Dimensional checks
31 Figure 7 ā€” Location of the micrographic sample
32 Table 8 ā€” Type and number of tests
33 Figure 8 ā€” Position of tensile and impact test samples and test pieces
34 10 Test methods
10.1 Chemical analysis
10.2 Tensile test
10.3 Impact test
10.4 Static balance
10.5 Brinell hardness
10.6 Assessment of residual stress [see item l) of Clause 4]
10.7 Ultrasonic testing
10.8 Checking of surface condition
10.9 Checking of dimensions
35 11 Test results
11.1 Chemical composition
11.2 Mechanical properties
11.3 Balance (mass distribution)
11.4 Uniformity of hardness
11.5 Depth of rim chilled zone (T designation wheels only)
11.6 Residual stress (T designation wheels only)
11.7 Ultrasonic testing
36 11.8 Magnetic particle inspection
11.9 Micrographic cleanliness
Table 9 ā€” Level to be achieved for micrographic examination
11.10 Surface condition
37 11.11 Dimensions
11.12 Re-tests
12 Conclusion of inspection
13 Certification
14 Protection in transport
14.1 Protection against corrosion
38 14.2 Protection against mechanical damage
Figure 9 ā€” Position of the Brinell hardness tests
39 Bibliography
BS 5892-3:2023
$167.15