ASME BPVC I 2019
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ASME BPVC – I -2019 BPVC Section I, Rules for Construction of Power Boilers
Published By | Publication Date | Number of Pages |
ASME | 2019 | 437 |
This Section provides requirements for all methods of construction of power, electric, and miniature boilers; high temperature water boilers, heat recovery steam generators, and certain fired pressure vessels to be used in stationary service; and power boilers used in locomotive, portable, and traction service. Rules pertaining to use of the ASME Certification Mark and V, A, M, PP, S and E Designators are also included. The rules are applicable to boilers in which steam or other vapor is generated at a pressures exceeding 15 psig, and high temperature water boilers intended for operation at pressures exceeding 160 psig and/or temperatures exceeding 250 degree F. Superheaters, economizers, and other pressure parts connected directly to the boiler without intervening valves are considered as part of the scope of Section I. Careful application of this Section will help users to comply with applicable regulations within their jurisdictions, while achieving the operational, cost and safety benefits to be gained from the many industry best-practices detailed within these volumes. Intended for manufacturers, users, constructors, designers and others concerned with the design, fabrication, assembly, erection, examination, inspection and testing of pressure vessels, plus all potential governing entities.
PDF Catalog
PDF Pages | PDF Title |
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64 | PG-4-1 Standard Units for Use in Equations |
75 | PG-19 Post ColdāForming Strain Limits and HeatāTreatment Requirements for Austenitic Materials and Nickel-Based Alloys |
76 | PG-20 Post ColdāForming Strain Limits and HeatāTreatment Requirements |
81 | PG-26 Weld Strength Reduction Factors to Be Applied When Calculating Maximum Allowable Working Pressure or Minimum Required Thickness of Components Fabricated With a Longitudinal Seam Weld |
86 | PG-28 Maximum Internal Projection of Welded Access or Inspection Openings |
90 | PG-31 Some Acceptable Types of Unstayed Flat Heads and Covers |
95 | PG-33.1 Nomenclature and Equations for Reinforced Openings |
97 | PG-33.2 Some Representative Configurations Describing the Dimensions te, h, and d |
98 | PG-33.3 Chart for Determining Value of F |
99 | PG-38.1-1 Example of Two Openings Spaced With Limits of Reinforcement Overlapping PG-38.2-1 Example of More Than Two Openings Spaced With Limits of Reinforcement Overlapping |
100 | PG-38.4-1 Illustrations of the Rule Given in PG-38.4 |
101 | PG-39 Minimum Number of Threads Per Connection |
103 | PG-42.1 Welding End Transitions Maximum Envelope |
105 | PG-46.2 Acceptable Proportions for Ends of ThroughāStays |
107 | PG-52.1 Diagram for Determining the Efficiency of Longitudinal and Diagonal Ligaments Between Openings in Cylindrical Shells |
108 | PG-52.2 Example of Tube Spacing With Pitch of Holes Equal in Every Row PG-52.3 Example of Tube Spacing With Pitch of Holes Unequal in Every Second Row PG-52.4 Example of Tube Spacing With Pitch of Holes Varying in Every Second and Third Row |
109 | PG-52.5 Example of Tube Spacing With Tube Holes on Diagonal Lines |
110 | PG-52.6 Diagram for Determining Equivalent Longitudinal Efficiency of Diagonal Ligaments Between Openings in Cylindrical Shells |
111 | PG-53.2.2-1 Example of Tube Spacing That Does Not Form a Definite Pattern PG-56.1.2 Method of Computation of Attachments to Tubes |
112 | PG-56.2 Chart for Determining Load Factor, Lf PG-56.2 Tube Attachment Angle Design Factor, K |
114 | PG-58.2-1 Code Jurisdictional Limits for Piping ā DrumāType Boilers |
115 | PG-58.2-2 Code Jurisdictional Limits for Piping ā Isolable Economizers Located in Feedwater Piping and Isolable Superheaters in Main Steam Piping |
116 | PG-58.2-3 Code Jurisdictional Limits for Piping ā Reheaters and Nonintegral Separately Fired Superheaters |
117 | PG-58.2-4 Code Jurisdictional Limits for Piping ā An Example of ForcedāFlow Steam Generators With No Fixed Steam and Waterline |
118 | PG-58.2-5 Code Jurisdictional Limits for Piping ā An Example of Steam Separator Type Forced-Flow Steam Generators With No Fixed Steam and Waterline |
119 | PG-58.2-6 Code Jurisdictional Limits for Piping ā Firetube Boiler |
121 | PG-59.1 Typical Boiler Bushings |
124 | PG-60.3.7 YāType Globe Valve PG-60.3.9 Typical Arrangement of Steam and Water Connections for a Water Column |
127 | PG-67.4 Requirements for Overpressure Protection ForcedāFlow Steam Generator |
130 | PG-67.5 Supercritical Correction Factor, Ksc |
132 | PG-67.5M Supercritical Correction Factor, Ksc |
134 | PG-68.7 Superheat Correction Factor, Ksh |
136 | PG-68.7M Superheat Correction Factor, Ksh |
146 | PG-80 Maximum Permissible Deviation From a Circular Form, e, for Cylindrical Parts Under External Pressure |
150 | PG-105.1 Official Certification Mark to Denote the American Society of Mechanical Engineersā Standard for Boilers PG-106 Form of Stamping |
159 | PW-9.3.1 Butt Welding of Plates of Unequal Thickness |
161 | PW-9.3.3 Heads Attached to Shells |
162 | PW-9.4 Prohibited Welded Joint |
163 | PW-11 Required Volumetric Examination of Welded Butt Joints |
164 | PW-15 Examples of Weld Strength Calculations |
166 | PW-16.1 Some Acceptable Types of Welded Nozzles and Other Connections to Shells, Drums, and Headers |
170 | PW-16.2 Some Acceptable Forms of Welds for Lugs, Hangers, and Brackets on Shells, Drums, and Headers |
171 | PW-16.8 Some Acceptable Designs for Partial-Penetration-Weld-Type Nozzles and Other Connections Designed for 900Ā°F (480Ā°C) or Higher Service |
173 | PW-17-1 Forged Flat Head With Integral Butt-Welded Hubbed Flange PW-19.4(a) Some Acceptable Types of Diagonal Braces for Installation by Welding |
174 | PW-19.4(b) Unacceptable Types of Diagonal Braces for Installation by Welding |
176 | PW-33 Alignment Tolerance of Sections to Be Butt Welded |
178 | PW-38-1 Recommended Preheat Temperatures for Welding of Pressure Parts and Attachments |
180 | PW-39-1 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 1 |
181 | PW-39-2 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 3 |
182 | PW-39-3 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 4 |
183 | PW-39-4 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 5A |
184 | PW-39-5 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 15E |
185 | PW-39-6 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 6 |
186 | PW-39-7 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 7 |
187 | PW-39-8 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 8 PW-39-9 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 10H |
188 | PW-39-10 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 10I PW-39-11 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 31 |
189 | PW-39-12 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 43 PW-39-13 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 45 |
190 | PW-39-14 Mandatory Requirements for Postweld Heat Treatment of Pressure Parts and Attachments ā P-No. 51 PW-39.1 Alternate Postweld Heat Treatment Requirements for Carbon and Low Alloy Steels |
199 | PW-53.1 Test Specimens From Longitudinal Welded Test Plates |
200 | PW-53.2 Method of Forming Longitudinal Test Plates |
201 | PW-53.3(a) Details of Tension Test Specimens |
202 | PW-53.3(b) Details of Bend Test Specimens |
205 | PR-9-1 Minimum Thickness of Buttstraps |
206 | PR-13-1 Typical Plate Edge Beveled for Sealing by Calking in a Riveted Joint |
207 | PR-15.4-1 Location of Seams in Inside and Outside Calking Boundaries PR-15.3-1 Allowable Stress on Rivets in Tension |
208 | PR-17.2-1 Boundary of Reinforcing Plate on Outside and Inside of Drum |
209 | PR-20.2-1 Allowable Welding of Plate Edges at Ends of Buttstraps |
212 | PB-1 Maximum Design Temperatures for Brazing Filler Metal |
213 | PB-15 Some Acceptable Types of Brazed Joints |
214 | PB-16 Recommended Joint Clearance at Brazing Temperature |
218 | PL-2.2-1 Steam Locomotive Boiler With Dome Throttle |
219 | PL-2.2-2 Steam Locomotive Boiler With Front-End Throttle |
221 | PL-20.4.1-1 Round Riveted Plate PL-20.4.2-1 Diamond Riveted Plate |
222 | PL-20.5-1 Manhole Frame PL-21.3.4-1 Thickness of Riveted Reinforcing Rings for Dome Openings |
223 | PL-21.4.1-1 Steam Dome Top Flange |
225 | PL-24.1-1 Maximum Allowable Working Pressure for Steel Flues for Firetube Locomotive Boilers |
227 | PL-27.5-1 Examples of Doubler Attachment Methods |
229 | PL-27.6.3-1 Double-Riveted Lap Seam in Stayed Area PL-27.6.3-2 Double-Fillet-Welded Lap Seam in Stayed Area |
230 | PL-27.7-1 Upper Corner of Firebox |
231 | PL-28.2-1 Some Examples of Acceptable Mudring Construction |
232 | PL-28.4-1 Radii for Firebox Mudrings |
233 | PL-30.4.2-1 Fillet-Welded Staybolts PL-30.4.5-1 Fillet-Welded Staybolt: Examples of Nominal Dimensions Permitted Ā±0.02 in. (Ā±0.5 mm) |
234 | PL-33-1 Example of Crown Bar Installation PL-36.2.1-1 Support Perimeters |
235 | PL-36.5-1 Typical Forms of Diagonal Braces |
237 | PL-36.7-1 Typical Forms of Gusset Braces PL-36.9-1 Tee Iron |
238 | PL-36.9-2 Tee-Iron Support Area |
239 | PL-39.1-1 Arch Tubes |
240 | PL-39.2.1-1 Circulators PL-39.2.1-2 Circulator Attachment Section Views |
241 | PL-39.3-1 Example of Thermic Syphon Installation |
246 | PWT-11 Examples of Acceptable Forms of Tube Attachment |
249 | PFT-12.1 Some Acceptable Forms of Tube Attachment on Firetube Boilers |
251 | PFT-17.2 Acceptable Type of RingāReinforced Furnace |
252 | PFT-18.1 Morison Furnace |
253 | PFT-19 Connection Between Plain and Corrugated Furnace PFT-20 Welding Ogee Ring |
254 | PFT-21 Some Acceptable Methods of Forming Waterleg Joints by Welding |
255 | PFT-23.1 Stayed Wrapper Sheet of LocomotiveāType Boiler |
257 | PFT-25 Example of Staying of Heads Adjacent to Cylindrical Furnaces |
258 | PFT-27 Pitch of Staybolts Adjacent to Upper Corners of Fireboxes |
259 | PFT-32 Measurements for Determining Stresses in Diagonal Stays |
262 | PFT-46.1 Spacing and Weld Details for WallāSupport Lugs Set in Pairs on HorizontalāReturn Tubular Boilers PFT-46.2 Welded Bracket Connection for HorizontalāReturn Tubular Boilers |
272 | PVG-12 Constant, C, for Vapor Related to Ratio of Specific Heats (k = cp/cv) |
275 | PTFH-9.1-1 Liquid Phase Thermal Fluid Heater: External Piping |
280 | PHRSG-4 Some Acceptable Desuperheater Spraywater Protection Device Arrangements |
281 | PHRSG-4 Minimum Drain Pot Size |
284 | III-1A Certificate of Conformance for Reapplication of the Certification Mark |
285 | Guide for Completing the Certificate of Conformance for Reapplication of the Certification Mark |
287 | IV-2-1 Symbols |
288 | IV-3-1 Blend Requirements IV-3-2 IV-3-3 |
289 | IV-3-4 IV-3-5 |
290 | V-2.2-1 Riveted Circumferential Joint for Circular Furnace Plates Over 5/8 in. (16 mm) |
291 | V-2.2-2 Proper Location of Staybolts Adjacent to Longitudinal Joint in Furnace Sheet |
292 | V-4-1 Staying of Head With Steel Angles in Tubular Boiler V-4-1 Sizes of Angles Required for Staying Segments of Heads |
293 | V-5-1 Method of Riveting Manhole Frames to Shells or Drums With Two Rows of Rivets |
297 | A-2-1 Single-Riveted Lap Joint, Longitudinal or Circumferential |
298 | A-3-1 Double-Riveted Lap Joint, Longitudinal or Circumferential A-4-1 Double-Riveted Buttstrap and Double-Strap Joint |
299 | A-5-1 Triple-Riveted Buttstrap and Double-Strap Joint A-6-1 Quadruple-Riveted Buttstrap and Double-Strap Joint |
300 | A-6-2 Joints That May Be Used to Avoid Eccentric Stresses |
301 | A-8 Detail Illustrations Showing Application of PG-48 and PFT-27 to the Staying of Boilers |
307 | A-19 Typical Forms of Fusible Plugs |
311 | A-44 Guide for Estimating Steaming Capacity Based on Heating Surface |
313 | A-66 Example for Typical Nozzle Computations |
315 | A-67 Example for Typical Nozzle Computations |
317 | A-68 Example for Typical Nozzle Computations |
318 | A-69 Example for Typical Nozzle Computations |
324 | A-70.1 Example for Typical Nozzle Computations |
325 | A-70.2 Example for Typical Nozzle Computations |
327 | A-71 Structural Attachment With Radial Load |
328 | A-72 Structural Attachment With Eccentric Load A-73 Structural Attachment With Moment Load A-74 Structural Attachment on Tube Bend |
330 | A-75-1 Example of Nozzle Attached by Riveting |
332 | A-75-1 |
333 | A-250.3.2 Maximum Permissible Size of Rounded Indication |
334 | A-250.3.4-1 Aligned Rounded Indications |
335 | A-250.3.4-2 Groups of Aligned Rounded Indications |
336 | A-250.3.6-1 Charts for t 1/8 in. (3 mm) to 1/4 in. (6 mm), Inclusive A-250.3.6-2 Charts for t Over 1/4 in. (6 mm) to 3/8 in. (10 mm), Inclusive |
337 | A-250.3.6-3 Charts for t Over 3/8 in. (10 mm) to 3/4 in. (19 mm), Inclusive A-250.3.6-4 Charts for t Over 3/4 in. (19 mm) to 2 in. (50 mm), Inclusive |
338 | A-250.3.6-5 Charts for t Over 2 in. (50 mm) to 4 in. (100 mm), Inclusive |
339 | A-250.3.6-6 Charts for t Over 4 in. (100 mm) |
345 | P-2 Manufacturerās Data Report for All Types of Boilers Except Watertube and Electric |
347 | A-351 Guide for Completing Manufacturerās Data Report, Form P-2 |
349 | P-2A Manufacturerās Data Report for All Types of Electric Boilers |
352 | A-351.1 Guide for Completing Manufacturerās Data Report, Form P-2A |
354 | P-2B Manufacturerās Data Report for Electric Superheaters and Reheaters |
356 | A-351.2 Guide for Completing Manufacturerās Data Report, Form P-2B |
358 | P-3 Manufacturerās Data Report for Watertube Boilers, Superheaters, Waterwalls, and Economizers |
361 | A-352 Guide for Completing Manufacturerās Data Report, Form P-3 |
363 | P-3A Engineering-Contractor Data Report for a Complete Boiler Unit |
365 | A-353 Guide for Completing Engineering-Contractor Data Report for a Complete Boiler Unit, Form P-3A |
366 | P-4 Manufacturerās Partial Data Report |
368 | A-354 Guide for Completing Manufacturerās Partial Data Report, Form P-4 |
369 | P-4A Manufacturerās Data Report for Fabricated Piping |
371 | A-354.1 Guide for Completing Manufacturerās Data Report, Form P-4A |
372 | P-4B Manufacturerās Data Report for Field Installed Mechanically Assembled Piping |
373 | A-354.2 Guide for Completing Manufacturerās Data Report, Form P-4B |
374 | P-5 Summary Data Report for Process Steam Generators |
375 | A-355 Guide for Completing Summary Data Report for Process Steam Generators, Form P-5 |
376 | P-6 Manufacturerās Data Report Supplementary Sheet |
377 | P-7 Manufacturerās Data Report for Pressure Relief Valves |
379 | A-356 Guide for Completing Manufacturerās Data Report for Pressure Relief Valves, Form P-7 |
380 | A-357 Guide to Data Report Forms Distribution |
381 | P-8 Manufacturerās or Assemblerās Certificate of Conformance for Pressure Relief Valves |
382 | A-358 Guide for the Preparation of Manufacturerās or Assemblerās Certificate of Conformance, Form P-8 |
383 | PL-1 Manufacturerās Data Report for Locomotive Boilers |
387 | A-359 Guide for Completing Manufacturerās Data Report for Locomotive Boilers, Form PL-1 |
388 | A-360 Codes, Standards, and Specifications Referenced in Text |
389 | A-370 Sample Certificate of Authorization A-370 Guide to Information Appearing on Certificate of Authorization |
399 | B-1 Identification Elements |
401 | C-3-1 Definitions of Terms for Local Circumferential Band Heating of Cylindrical Component Welds |
402 | C-3-2 Definitions of Terms for Local Circumferential Band With Branch Connection Attachment Weld to Cylindrical Component |
404 | C-6.3.2-1 Control Zones |
405 | C-6.3.4-1 Location of Thermocouples (Monitoring and Control) for Pipe Sizes Up to 6 NPS (150 DN) and One Control Zone |
406 | C-6.3.4-2 Location of Thermocouples (Monitoring and Control) for Pipe Sizes 8 NPS Through 12 NPS (200 DN Through 300 DN) and Two Control Zones |
407 | C-6.3.4-3 Location of Thermocouples (Monitoring and Control) for Pipe Sizes 14 NPS Through 30 NPS (350 DN Through 750 DN) and Four Control Zones |
408 | C-6.3.4-4 Location of Monitoring Thermocouples for Branch Nozzle or Attachment |
410 | C-6.4.5-1 Example of One Approach When the Heated Band from Weld Requiring PWHT Intersects Weld Not Requiring PWHT |
413 | C-9.2-1 Standard Procedure for Local Heating |
415 | C-9.3-1 Standard Documentation Checklist for Local Heating |
420 | E-3-1 Flaw Acceptance Criteria for 1/2 in. (13 mm) To Less than 1 in. (25 mm) Thick Weld E-3-2 Flaw Acceptance Criteria for 1 in. (25 mm) To 12 in. (300 mm) Thick Weld |
421 | E-3-3 Flaw Acceptance Criteria for Larger Than 12 in. (300 mm) Thick Weld |
423 | E-7-1 Single Indications |
424 | E-7-2 Multiple Planar Flaws Oriented in Plane Normal to Pressure-Retaining Surface |
425 | E-7-3 Surface and Subsurface Flaws |
426 | E-7-4 Nonaligned Coplanar Flaws in Plane Normal to Pressure-Retaining Surface (Illustrative Flaw Configurations) |
427 | E-7-5 Multiple Aligned Planar Flaws |
430 | F-2.2-1 Difference in Mean Coefficient of Thermal Expansion for Grade 91 and Common Nickel-Base Filler Metals |
431 | F-4-1 Examples of Improved Performance DMW Joint Designs |